The Evolution of Modern Manufacturing
Updated: Aug 1, 2022
The manufacturing industry is rapidly changing as new technologies and software are being created and implemented by companies around the country. Ideas once thought of as outrageous and far-fetched are now being overcome by innovators in the industry. It is a competitive race for manufacturers and distributors to stay up to date and a head of the game with the latest technology in production, manufacturing, and distribution. This trend in the industry is known as the 4th Industrial Revolution or Industry 4.0. The transformation caused by our current industrial revolution is as great as the first with an even greater ability to change the standard of living for the human race. Here’s a look at the evolution of manufacturing:
Industry 1.0 – Steam Power (and hydro power) coupled with mechanization unleashes production capabilities that are no longer reliant on the strength of men and horses.
Industry 2.0 – Assembly lines and electrification allow for mass production and consistent quality. The cost of finished goods drops rapidly.
Industry 3.0 – Units of Automation (aka Islands of Automation) allow for robotic production and highly accurate and repetitive production of products.
Industry 4.0 – Internet enabled factory just means the factory is connected to the internet. All devices speak and deep learning (artificial intelligence) becomes pervasive. Data is integrated along the supply chain from raw material to customer.
The progression from the first industry until now shows the always changing and progressing industry of manufacturing and distribution. The most alike are industries 3.0 and 4.0. Industry 4.0 is essentially a more advanced version of Industry 3.0 connecting automation to the internet. This connection unlocks connectivity to websites, internet of things, limitless data capture, and business intelligence. Additionally, Industry 4.0 can leverage many of the manufacturing assets (units of automation) from Industry 3.0 by adding machine upgrades for real time sensing and data flow.
Transitioning to the Internet Enabled Factory is essential for success in the world of e-commerce. Changing industry trends, consumer taste, and fashion trends have led to the need for a highly responsive and flexible manufacturing infrastructure. The more fixed and dedicated a manufacturing plant is, the less adaptable to changing trends it is.
Since the first boom of innovation in the late 1760’s until now the change in innovation has been consistent and ever present. As innovators clear the way for manufacturers and distributors there will always be a faster, more efficient way to do industry. Internet of Things and Internet Enabled Factory is the newest, most innovative era we find ourselves in but what will the next 100 years bring?